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ABB S-073N Phase Module: Application Scenarios and Solutions in Industrial Automation

Content:

With the continuous advancement of industrial automation, production lines demand higher precision and stability in motor control. The ABB S-073N 3BHB009884R0021 phase module, known for its high performance and reliability, has become a core component in industrial automation systems. This article explores real-world application scenarios, highlighting the module’s solutions and advantages across various industries.

1. Efficient Drive Applications in Manufacturing

On manufacturing production lines, motors and drive systems must maintain high precision and stability to ensure product quality and production efficiency. The ABB S-073N phase module enables:

  • Precise Phase Adjustment: Reduces motor vibration and enhances mechanical stability

  • Rapid Response Control: Handles instantaneous load changes to maintain continuous operation

  • Energy Optimization: Intelligent energy management reduces production costs

For instance, in automotive parts manufacturing, multiple motors operate simultaneously. The ABB S-073N phase module coordinates these motors, ensuring synchronous operation, improving overall efficiency, and reducing the risk of failures caused by desynchronization.

2. Stable Operation in Chemical and Metallurgical Industries

Chemical and metallurgical production equipment often operates under high temperature and heavy load, requiring highly stable drive systems. The ABB S-073N module offers:

  • High-Temperature Resistance: Maintains performance during continuous operation

  • Strong Anti-Interference: Minimizes electromagnetic interference on production equipment

  • Safety Protection: Prevents overcurrent and overvoltage, ensuring production safety

In metallurgical smelting, the S-073N phase module precisely controls motor output for furnaces and conveyor equipment, enhancing safety and operational efficiency.

3. Precision Control in Mechanical Processing

Mechanical processing equipment demands high control accuracy. The ABB S-073N phase module provides:

  • Precise Positioning: Ensures accurate movement of machinery

  • Vibration Reduction: Extends equipment life and improves processing quality

  • Dynamic Adjustment: Adapts to different load conditions for efficient processing

For example, in CNC machining centers, multi-motor synchronization relies on precise phase adjustment. The ABB S-073N module delivers a reliable solution for smoother and more efficient production.

4. Energy-Efficient and Sustainable Industrial Applications

Industrial energy efficiency has become a global priority. The ABB S-073N module contributes significantly to energy-saving control:

  • Optimized Power Output: Minimizes unnecessary energy consumption

  • Reduced Carbon Emissions: Complies with green manufacturing standards

  • Supports Smart Control Systems: Integrates with Industrial IoT for remote monitoring and optimization

Applying the ABB S-073N module not only enhances equipment performance but also provides technical support for energy-saving and sustainable industrial development.

5. Conclusion

The ABB S-073N 3BHB009884R0021 phase module, with its high performance, reliability, and energy efficiency, plays a central role in various industrial scenarios. From manufacturing, chemical, and metallurgical industries to mechanical processing, this module provides efficient, stable, and intelligent solutions, making it an indispensable tool for optimizing industrial automation systems.

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Doing the Math: How ABB’s VSM Integrated Drive Delivers “Real” Green Returns for Water Plants and Communities

Introduction:

In the industrial world, the ultimate value of any new technology must be validated by cold, hard numbers and real-world cases. For water utility operations managers, their most pressing questions are blunt and practical: “How much will this technology save me? How quickly is the payback? How much carbon can it reduce for my ESG report?” The value proposition of ABB’s new LV Titanium VSM integrated drive is precisely built on quantifiable, tangible economic and environmental benefits. This article will use specific scenario-based calculations and potential application analyses to reveal how this innovative product delivers “visible and tangible” returns on investment, driving its adoption from “nice to have” to “must-have.”

I. Micro Perspective: The Annual Benefit Sheet of a Single 7.5kW Pump Station

Let’s focus on a most common unit: a secondary water supply pump station serving a medium-sized community, equipped with one 7.5kW pump, operating approximately 8000 hours per year.

  • Baseline for Comparison: Traditional solution uses a line-powered IE3 efficiency class induction motor, with flow/pressure controlled by valve throttling, resulting in high energy consumption.

  • VSM Solution: Uses an ABB VSM integrated drive, adjusting pump speed in real-time based on actual water demand, achieving on-demand supply.

Benefit Calculation:
  1. Electricity Savings: Based on actual engineering data, the VSM unit can achieve an overall energy saving of over 30% compared to the traditional fixed-speed solution. Annual power consumption for a 7.5kW motor is: 7.5kW * 8000h = 60,000 kWh. Energy saved is: 60,000 kWh * 30% = 18,000 kWh. At an industrial/commercial electricity rate of RMB 0.7/kWh, Annual Electricity Cost Savings: 18,000 kWh * RMB 0.7/kWh = RMB 12,600.

  2. Carbon Reduction: Using China’s grid average carbon emission factor (~0.7 kg CO₂/kWh), the annual reduction is: 18,000 kWh * 0.7 kg CO₂/kWh = 12,600 kg, or 12.6 tonnes of CO₂. This is an extremely valuable asset for companies needing to issue CSR reports or respond to carbon audits.

  3. Maintenance Cost Savings: Soft starting and smooth speed regulation reduce mechanical stress on the pump and piping network, extending equipment life and lowering failure rates and maintenance costs. Preliminary estimates suggest annual maintenance costs can be reduced by 15-20%.

Payback Period: Considering the VSM unit’s savings on control cabinets, installation/commissioning costs, and potential government subsidies, its price premium over a traditional “motor + VFD cabinet” solution is already very small. In many cases, the total initial investment is comparable or even lower. Even if a small premium exists, the Payback Period is typically within 1 year. This level of Return on Investment (ROI) is highly attractive in the industrial sector.

II. Meso Perspective: The Scaled Miracle for a Regional Water Plant

Amplifying the benefits of a single pump station to a regional water or wastewater treatment plant with hundreds of various pumps reveals staggering numbers.

  • Hypothetical Scenario: A water plant has 100 pumps ranging from 5.5kW to 45kW, of which 50 are suitable for VSM retrofit, with an average power of 15kW.

  • Scaled Benefits:

    • Total Annual Energy Savings: (15kW * 8000h * 30% * 50 units) = 1,800,000 kWh.

    • Total Annual Cost Savings: 1,800,000 kWh * RMB 0.7/kWh = RMB 1,260,000 (1.26 million Yuan).

    • Total Annual Carbon Reduction: 1,800,000 kWh * 0.7 kg CO₂/kWh = 1,260,000 kg, or 1,260 tonnes of CO₂. This is equivalent to the carbon sink effect of planting tens of thousands of trees.

    • Space Benefit: Post-retrofit, significant space previously used for electrical cabinets can be freed up for other uses or to improve the working environment.

    • Management Benefit: With all VSM units networked, engineers can monitor the status and energy data of all equipment from a central control room, enabling preventive alarms, greatly enhancing management efficiency and system reliability.

III. Macro Perspective: Empowering Broad Industries like Food & Beverage and Buildings

The application of the VSM unit is by no means limited to municipal water. Its core “pumping” function makes it applicable across a vast industrial landscape.

  • Food & Beverage Industry: A major water consumer, its processes are filled with pumping links (raw material transfer, cleaning, filling, CIP cleaning, etc.). Requirements for hygiene, reliability, and energy efficiency are extremely high. The VSM’s compact design is easy to clean, and its high efficiency directly reduces production costs. A large brewery or beverage factory might have thousands of pumps, with energy-saving potential even exceeding that of water plants.

  • Commercial Buildings & Hospitals: Circulating and booster pumps for central air conditioning are major electricity consumers in buildings. Retrofitting with VSM units can significantly reduce property operating costs and contribute to green building certification.

  • Chemicals & Pharmaceuticals: Also involve extensive fluid transfer needs with stringent requirements for precise process control and reliability.

IV. Beyond the Numbers: Hidden Value and Future Potential

Beyond direct economics, the VSM unit offers significant implicit value:

  • Installation Flexibility: Its small size allows installation even on pipes or in tight corners, offering unprecedented flexibility for system design.

  • Plug-and-Play & the Skills Gap: In an context of scarce skilled engineers, its simple installation reduces reliance on high-end technical talent, making project deployment no longer constrained by human resource bottlenecks.

  • Data Value: The continuous operational data it generates is the foundation for advanced applications like AI-optimized (scheduling) and digital twins, holding immeasurable future value.

Conclusion:

The value brought by the ABB LV Titanium VSM integrated drive is a clear and straightforward math problem. Through highly persuasive ROI and carbon reduction data, it transforms “green energy saving” from a grand concept into increased profit on corporate financial statements and standout achievements in ESG reports. From annual savings of thousands per community pump room, to millions saved per regional water plant, to the vast blue ocean of cross-industry applications, it proves that environmental protection and economic benefit are not contradictory but can be highly unified and mutually reinforcing. For any enterprise decision-maker pursuing cost reduction, efficiency gain, and sustainable development, this is an calculation worth doing again and again. Choosing the VSM is choosing a clear path to a more efficient, greener, and smarter future.

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How GE Vernova’s Proficy CSense Uses Algorithms to Predict Industrial Failures

A real-world case study from the metallurgy industry reveals how predictive maintenance transforms downtime costs into a core competitive advantage.

(Dalian, China) – In the control room of a large metallurgical plant, a slight fluctuation in a curve on a large screen triggers a yellow warning signal. This is not a fault alarm, but a precise prophecy—the system predicts that an anomaly in anode temperature will occur in 72 hours, potentially rendering an entire batch of products substandard. Engineers adjust process parameters in advance, and a potential major quality incident, along with millions in economic losses, is silently averted.

This is not a science fiction scenario but a routine application of the Proficy CSense predictive maintenance platform from GE Vernova. At a recent industrial digital transformation seminar in Dalian, Mr. YU Siyuan, Solution Architecture Director, Asia Pacific at GE Vernova, unveiled the technology behind this “prophecy.”

From “Hearing” to “Understanding”: How Data Becomes Information
“The starting point of predictive maintenance is to make equipment ‘talk’. But more importantly, we must ‘understand’ what it is saying,” Mr. Yu stated. Equipment constantly generates vast amounts of data through sensors, but this data is noisy, isolated, and meaningless. The first job of Proficy CSense is to act as an “industrial translator.”

Its core technology lies in multi-source data fusion. The platform seamlessly integrates and consolidates heterogeneous data from GE Vernova’s Proficy Historian (real-time database), LIMS (Laboratory Information Management System), MES (Manufacturing Execution System), and even third-party devices. This means an analytical model can simultaneously consider equipment vibration, temperature, process parameters, raw material composition, and even environmental data, building a comprehensive, context-rich view of asset health.

The Power of Algorithms: From Empiricism to Model-Driven
After obtaining high-quality data, how does one extract the faint signals that? This relies on advanced machine learning algorithms. Mr. Yu highlighted the application of Principal Component Analysis (PCA) in the metallurgy case study.

“Traditional threshold alarms are for a single variable, for example, triggering an alarm if temperature exceeds 100 degrees. But failures in complex equipment are often the result of multiple parameters,” he explained. “The PCA algorithm can extract the ‘principal components’ that best represent the system’s normal state from dozens or even hundreds of correlated variables. Once real-time operational data significantly deviates from this ‘normal model,’ the system immediately alerts, even if all individual variables are within their thresholds.”

This method, based on Multivariate Statistical Process Control (MSPC), greatly improves the accuracy and lead time of warnings. It no longer relies on the personal experience of veteran engineers but embeds expert knowledge into algorithmic models, making knowledge replicable and transferable.

The Path to Deployment: Modular Design Lowers the Barrier to AI Adoption
However, the most advanced algorithms are useless if they cannot be deployed. Another major advantage of Proficy CSense is its modular and low-code design philosophy.

Its platform consists of three main modules:

  1. Architect: Provides a drag-and-drop visual programming interface, allowing process engineers to build and train analytical models graphically without writing complex code.

  2. Troubleshooter: Used for model validation and simulation. Users can test models in a safe, offline environment before deploying them after confirming effectiveness.

  3. Runtime + WebUI: Deploys validated models into the production environment for real-time monitoring, pushing alerts and insights to operations personnel through clear web dashboards.

This design breaks down barriers between data scientists and field engineers, putting modeling power directly into the hands of those who know the process best, dramatically accelerating the deployment cycle and ROI of predictive maintenance projects.

Conclusion: A New Philosophy of Operations
Proficy CSense represents more than just software; it signifies in operational philosophy. It transforms maintenance from an unavoidable cost into a value-added link in the core value chain. Through accurate prediction, companies not only save on repair costs and downtime losses but also optimize production processes, improve product quality, and reduce energy consumption.

When equipment truly begins to “talk,” and we learn to “listen,” the industrial world moves from passive response to active mastery. This is perhaps the most compelling chapter in the digital transformation story: using the precision of bits to safeguard the stable operation of the atomic world.

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eMarine and ABB Partner to Advance Maritime Energy Efficiency with Innovative Temperature Sensors

1,500 NINVA sensors to optimize vessel energy management and support greener shipping operations

As the maritime industry actively pursues sustainable development, Swedish energy management firm eMarine and global electrification leader ABB have formed a strategic partnership. This collaboration aims to enhance vessel energy efficiency, reduce carbon emissions, and accelerate the shift toward a more sustainable maritime sector.

Agreement Details and System Integration
Under this new agreement, ABB will supply eMarine with 1,500 certified NINVA™ non-invasive temperature sensors designed specifically for maritime environments. Furthermore, eMarine will integrate these sensors into its advanced ship energy management systems. This upgrade will provide global shipping operators with more accurate and efficient energy monitoring tools.

eMarine’s Growing Role in Maritime Energy Management
eMarine has built a strong reputation in the global maritime sector through its digital energy management platforms. Significantly, several major cruise and cargo operators already use these solutions to achieve measurable gains in energy efficiency and reductions in CO₂ emissions. By continuously analyzing real-time energy use, eMarine helps operators optimize voyages, reduce fuel consumption, and cut operating costs. This partnership with ABB will further expand eMarine’s technological capabilities, enabling even smarter energy management services.

NINVA Sensor Advantages
ABB’s NINVA™ non-invasive temperature sensors form the technological core of this initiative. These innovative devices measure process temperature via external pipe surface readings, eliminating the need for invasive drilling and avoiding associated leakage risks. Moreover, installation becomes faster and simpler. The sensors also withstand vibrations up to 4g, making them suitable for harsh marine conditions. They deliver accuracy comparable to traditional invasive sensors, providing high-quality data for system optimization.

Application and Benefits
Efficient management of onboard systems—such as heat recovery, cooling water, and ventilation—is essential for reducing energy use. Temperature data from NINVA sensors help optimize these systems. For example, real-time analysis allows crew to adjust operational parameters, improve heat recovery rates, and fine-tune cooling and ventilation performance. Consequently, vessels can significantly lower fuel consumption and CO₂ emissions. Industry projections indicate substantial energy savings and concrete progress toward decarbonization targets.

Executive Perspectives
Ola Persson, CEO of eMarine, stated: “We remain committed to providing innovative solutions that deliver lasting energy savings. By integrating ABB’s NINVA technology, we can offer the maritime industry smarter, more efficient tools to decarbonize operations and push toward sustainable development.”

Dr. Guruprasad Sosale, Product Manager at ABB Measurement & Analytics, added: “ABB has extensive experience delivering temperature measurement solutions to industries like chemicals and oil and gas. Introducing NINVA to the maritime sector underscores our commitment to cross-industry sustainability. We believe that NINVA’s technical strengths, combined with eMarine’s maritime expertise, will introduce a new standard of energy efficiency and support decarbonization across the industry.”

Corporate Background
With over 140 years of experience, ABB possesses deep expertise in electrification and automation. The company employs approximately 110,000 people worldwide and serves a wide range of sectors, including energy, transportation, and maritime. Listed on the SIX Swiss Exchange (ABBN) and Nasdaq Stockholm (ABB), ABB provides complete automation, electrification, and digital solutions through its Process Automation division. These support industrial customers from energy management and water treatment to manufacturing and transportation.

Conclusion: Toward a Sustainable Maritime Future
The eMarine-ABB partnership reflects a growing emphasis on technological collaboration to meet sustainability targets. As international environmental standards tighten, innovative solutions and management models have become essential. With the large-scale deployment of NINVA sensors across global fleets, this initiative promises to significantly advance the green transformation of maritime shipping.

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Power Guardian” Behind Shenzhen’s Mawan Undersea Tunnel – ABB’s Solution Secures Cross-Sea Lifeline

SafePlus Ring Main Units Ensure Uninterrupted Power for China’s Largest-Diameter Undersea Shield Tunnel
On January 21, 2025, Shenzhen achieved a major milestone in transportation construction. The Mawan Undersea Tunnel, China’s largest-diameter undersea shield tunnel, was officially opened to traffic. It is located in the Guangdong-Hong Kong-Macao Greater Bay Area. The tunnel starts from Yueliangwan Avenue, crosses Qianhai Bay northward, and ends at Xixiang Avenue. Its total length is about 8.05 kilometers, including two shield tunnels with a maximum excavation diameter of 15.5 meters. Notably, 1.1 kilometers of the tunnel is underwater, making it Shenzhen’s first real cross-sea tunnel. Its opening not only breaks the transportation barrier between Qianhai and Xixiang in western Shenzhen but also provides strategic support for the interconnection of the Greater Bay Area’s road networks.
However, the stable operation of this “undersea giant” depends entirely on reliable power supply.
The seabed stratum crossed by the tunnel has extremely high chloride ion content. Its corrosiveness is much stronger than that of ordinary land environments. Furthermore, the interior of the tunnel remains humid and hot for a long time. Water vapor and corrosive substances in the air mix, which puts forward strict requirements for the performance of power distribution equipment. More importantly, as a key urban transportation infrastructure, the critical loads in the tunnel—such as emergency lighting, ventilation systems, and fire-fighting equipment—must be supplied with “zero-interruption” power. If a power failure occurs, it may lead to traffic paralysis and even trigger safety accidents.
Faced with this complex challenge, ABB
a global leader in the electrical and automation industry, cooperated closely with Shenzhen Auster Electric Technology Co., Ltd. A customized power distribution solution centered on the SafePlus series ring main units was developed for the Mawan Undersea Tunnel. This solution is not a simple combination of equipment. Instead, in-depth research and development and scenario-specific design were carried out based on the actual situation of the tunnel. By this means, the alignment between power distribution needs and power supply continuity goals is realized.
From the design perspective, the solution is highly consistent with the design institute’s dual-ring network concept.
Two independent power sources are configured for each power distribution room. This “double insurance” design ensures that if one power source fails, the other can be switched on immediately. Thus, power supply interruptions caused by single power source failures are fundamentally avoided. At the same time, the tunnel has limited space and complex equipment installation conditions. To solve this problem, the equipment layout and installation process were optimized. The entire power distribution system is like “power armor” tailored for the tunnel—it does not occupy too much space and can maximize the protection effect.
In terms of product performance, ABB’s SafePlus series ring main units show strong advantages.
These units adopt a fully insulated and sealed structure. All live components are sealed in a gas tank welded by a fully automatic robot. This design fundamentally isolates internal components from humid air and corrosive substances. In addition, the units are equipped with a reliable mechanical interlock device, which can standardize the on-site operation sequence and prevent faults caused by human operation errors. Special pressure relief holes and pressure relief channels are also set up to ensure the safety of operators.
Modular design is another prominent feature of the SafePlus series ring main units.
These units adopt a structure where six units share one gas chamber.
Even if a single gas chamber fails, only that gas chamber needs to be shut down. The other gas chambers can resume power supply in a short time, which greatly reduces the impact range of the fault and the recovery time. Moreover, the circuit breaker of the units uses a German-imported vacuum interrupter. Its vacuum degree is less than 10⁻⁸ mbar. Combined with high-purity copper-chromium alloy and a rotating contact design, it ensures strong breaking capacity, which perfectly meets the tunnel’s demand for high reliability of power distribution equipment. In addition, the gas tank of the units has an IP67 protection level and a compact size. This not only ensures the stable operation of the equipment in the harsh tunnel environment but also effectively reduces the space occupation cost, leaving more space for the layout of other facilities in the tunnel.
Li Haiqun, General Manager of Shenzhen Auster Electric Technology Co., Ltd., said when talking about this cooperation: “The ABB SafePlus series ring main unit solution and the special tunnel engineering solution can adapt to all scenarios from voltage level to capacity range relying on their modular design and intelligent configuration system. This on-demand customization capability allows us to quickly and accurately meet the needs of power grid users and truly realize the agile response from design to delivery.”
Luo Hui, Head of ABB Electrification China’s Power Distribution Systems Business Unit, emphasized:
“This cooperation is the result of the in-depth integration of ABB’s technical advantages and Auster Electric’s channel capabilities. We are very honored to provide a power distribution solution for this key project of the Mawan Undersea Tunnel and help improve the reliability of the tunnel’s power system. In the future, ABB will continue to explore innovations in the smart grid field with partners based on the integration of technological iteration and market demand. We will give full play to our expertise in urban power grid upgrading, transportation infrastructure, and new energy infrastructure to help users improve their competitiveness in design, construction, and operation and jointly build a safe, intelligent, and efficient power distribution ecosystem.”
In fact, this is not the first time ABB has supported major transportation infrastructure projects in China.
Over the years, ABB has been committed to empowering China’s transportation construction with technology. From the bridge-tunnel hybrid corridor of the Hong Kong-Zhuhai-Macao Bridge to the Yingbin 3rd Road Tunnel of Shanghai Hongqiao Hub, from the Qinling Zhongnanshan Tunnel and Chongqing Fuling Juyun Shilongshan Tunnel to the urban tunnels around sports venues in Beijing and Hangzhou, ABB’s power distribution equipment can be seen everywhere. As a global technology leader with a history of more than 140 years, ABB integrates engineering experience and digital technology. It continuously injects “electrical power” into the high-quality development of China’s transportation industry and helps build a more sustainable and efficient future transportation network.

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8K Tech Expands Globally, Storage Limits Arise—Longsys’ Custom Fix Leads the Way

8K Makes Big Splashes in Entertainment and Sports
On August 19, China’s first 8K space film Beyond the Blue Window announced its release date: September 5. Most footage of this film was shot by astronauts on China’s Space Station. Its story is based on the Shenzhou-13 crew’s first 6-month in-orbit mission. Audiences will experience a unique Chinese-style space aesthetic through 8K’s stunning visuals.
Similarly, the 2024 Paris Olympics followed the Beijing Winter Olympics’ UHD success. Its 8K images amazed global viewers, making them feel like they were at the stadium. Now, 8K’s influence goes beyond entertainment and sports. It is quietly entering telemedicine, industrial quality checks, security monitoring, and film production.
8K Transforms Healthcare with Clearer Visuals
In healthcare, 8K has brought huge changes. For years, surgeons struggled to see inside the human body clearly before operations. Last century’s X-ray tech often caused misjudgments due to blurry images. But now, 8K works with AI, 3D imaging, and real-time analysis. This mix lets doctors see tiny blood vessel movements. Surgeries that were too risky before are now possible.
Also, 8K’s panoramic shots capture precise light and stable, high-res images. These images are like “golden fuel” for AI to understand the real world. They provide high-quality data for self-driving cars and remote medical care, pushing these fields toward smarter operations.
Storage Becomes a Big Problem for 8K
Yet, 8K’s growth faces a major hurdle: storage. 8K needs lots of storage bandwidth and space for panoramic shots, multi-camera recording, and long shoots. Traditional storage fails here. It often drops video frames, overheats, or dies faster when dealing with high data rates. This stops 8K panoramic recording from developing further.
How Longsys Solves 8K Storage Issues
To fix this, storage companies are testing better solutions. The pSLC-based custom storage tech stands out for its strong performance and long life. Longsys is a pioneer in this area. It creates tailored storage plans for 8K needs.
Longsys first studied real-world uses and tested technologies. It learned that  (scientific research) high-speed photography, industrial checks, and high-end film making need storage that’s fast, stable, and long-lasting. So, Longsys used its PTM custom mode to optimize hardware and software. Unlike standard SSDs, PTM designs storage to fit a device’s space, ports, and software. This makes the storage work right away and stay stable.
Longsys’ 8K SSD uses full-capacity pSLC. This brings three big improvements: First, it reads and writes at over 5000MB/s non-stop, so no frame drops. Second, it can handle 42,000TB of data—much more than regular TLC SSDs. Third, it uses less power and generates less heat, so it runs longer.
In real use, Longsys worked with a client to build a high-speed camera. It has 4 million pixels and can shoot 7000 frames per second. It needs a fast, big SSD for 8K panoramic stitching. Longsys’ custom SSD met this need. It also supports other 8K uses like scientific photography and industrial checks.
Longsys’ PTM mode is flexible, too. It can adapt to future 8K needs—like higher resolution or longer shoots. This means Longsys can quickly update its storage solutions as 8K tech grows.
8K’s Future Depends on Storage Progress
8K isn’t just a visual upgrade; it’s reshaping the whole tech system. Storage breakthroughs will decide how fast and widely 8K is used in healthcare, industry, and more. Longsys’ work breaks current storage limits. It helps 8K spread to more fields and sets an example for others. This not only clears the way for 8K now but also builds a strong storage base for future ultra-high-res tech.

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Endress+Hauser Shines at MICONEX2025 Changsha Exhibition: Green Technology Paints a New Picture of Industrial Sustainability

In mid-August, Changsha buzzed with industrial innovation. From August 13 to 15, the 33rd China (International) Measurement and Control Exhibition (formerly “Multi-National Instrumentation Exhibition,” or MICONEX2025 for short) kicked off at the Changsha International Convention and Exhibition Center. Known as the “weather vane of the instrumentation industry,” this event drew hundreds of top global enterprises. As a leader in global process automation, Endress+Hauser stood out as a key highlight. It set up a large 100-square-meter booth at A1061 in Hall E1. Not only was the booth eye-catching in scale, but it also covered core fields like energy metering, fermentation monitoring, process parameter control, gas analysis, and flow measurement through a rich product matrix and scenario-based solutions. This made it a popular spot for industry experts, enterprise reps, and visitors to exchange ideas.
Anchoring Dual Carbon Goals: Leading Industry Transformation with Sustainable Practices
Today, the instrumentation industry is in a period of deep transformation. Digitalization and intelligence have become irreversible core trends. Two key drivers fuel this trend. On one hand, domestic enterprises are growing more environmentally conscious. They are shifting from “passive compliance” to “active optimization,” seeking more efficient and intelligent production models to cut costs and reduce environmental impact. On the other hand, global commitments like the Paris Agreement and China’s “dual carbon” goals have laid out a clear low-carbon path for the industry, pushing enterprises to speed up technological upgrades. Meanwhile, new demands are reshaping the industry. Customized solutions are in higher demand to fit different industries’ unique needs. Remote operation and maintenance are gaining popularity for cost and efficiency gains. Predictive maintenance has also become essential for stable production and less downtime.
Amid this industry shift, Endress+Hauser has made “sustainable development” its core strategy. Every product and solution is designed to help customers boost efficiency, optimize processes, cut energy use, and reduce waste—all to drive the industry toward low-carbon operations. At the exhibition, Endress+Hauser created a special “Green Exhibition Area” to bring this concept to life. A vibrant living plant wall stood alongside dynamic displays of the company’s environmental efforts. Together, they vividly conveyed the idea of “green industry and ecological development,” making it a unique attraction at the booth.
“As a company rooted in China and serving the world, we believe business success and social responsibility must go hand in hand,” said Wang Yiwei, Endress+Hauser’s Marketing Director, in an on-site interview. Since 2014, Endress+Hauser has released annual sustainable development reports. These reports cover ecological protection, environmental practices, human rights, and supply chain responsibility. They are also reviewed by third parties to ensure transparency. What’s more, the company has participated in EcoVadis—an authoritative global sustainability assessment—for years. EcoVadis evaluates companies on four fronts: environment, labor, business ethics, and sustainable procurement. With its strong performance, Endress+Hauser has ranked among the top 5% of “Gold Suppliers” worldwide, setting a benchmark for sustainability in the industry.
To strengthen its tech capabilities in environmental protection, Endress+Hauser has also formed a strategic partnership with SICK. The two sides are collaborating closely on developing environmental gas measurement tech, optimizing data analysis algorithms, and designing integrated solutions. This partnership not only expands Endress+Hauser’s environmental product line but also marks a key step in its shift from a “traditional instrumentation supplier” to a “full-process low-carbon enabler.”
02 Scenario-Based Innovation: Unlocking Full-Process Industrial Needs
Beyond promoting green development, Endress+Hauser’s another highlight at the exhibition was a “tech breakdown live stream” co-hosted with During the stream, Endress+Hauser’s technical experts used immersive explanations and real-time demos to break down the core strengths of its products—including level measurement, flow measurement, pressure measurement, temperature measurement, and digital tools. They also explained how these products optimize processes for industries like chemicals, energy, food, and environmental protection. Tens of thousands of viewers tuned in online and offline.
At the booth, six scenario-based display systems let visitors see how the tech works in real life:
One-Story Integrated Scenario System for Full Product Portfolio
As one of the exhibition’s “star exhibits,” this system combines Endress+Hauser’s core measurement tools—level meters, flow meters, pressure meters, temperature meters, liquid analyzers, and digital products—into a one-stop solution. What’s innovative is its integration of explosion-proof tablets and cloud-based data analysis. Staff can use the tablets to access real-time data from each module. The cloud platform also supports data storage, trend analysis, and custom report generation. This gives enterprises a centralized, visual tool to manage data and achieve precise control over production.
LNG Processing Scenario Simulation System
This system showcases Endress+Hauser’s full solution for the natural gas and LNG industry. It includes mass flowmeters, vortex flowmeters, and gas ultrasonic flowmeters. These devices maintain high accuracy even in low-temperature, high-pressure conditions. The system also integrates two key innovations: the Netilion IoT platform and Heartbeat self-verification tech. Netilion lets enterprises remotely collect and monitor data from LNG processes. Heartbeat automatically checks instrument accuracy, cutting down on manual calibration and downtime.
Fermentation Monitoring Scenario Simulation System
Focused on the hygiene needs of the food industry, this system is modeled after beer fermentation processes. It includes electromagnetic flowmeters, mass flowmeters, pressure transmitters, radar level gauges, tuning fork switches, and a specialized beer fermentation monitor. All equipment meets strict hygiene standards (like FDA and EHEDG) to prevent material contamination. It’s also adaptable to other hygiene-critical industries, such as dairy, beverages, and biopharmaceuticals.
Tank Farm Metering System
Tank farms are critical for chemical and energy companies, so safety and stability are key. This system combines level meters, thermometers, and pressure transmitters with dedicated management software. It collects and analyzes data in real time. If levels or pressure exceed safe limits, the system triggers sound and light alarms. It also sends alerts to managers’ phones—responding 30% faster than traditional manual checks.
Quantitative Loading/Unloading Vehicle System
For chemical and petrochemical loading/unloading needs, this system includes batch controllers, mass flowmeters, and control valves. It ensures safe operations and accurate trade metering. It also offers a custom “all-in-one card” feature: drivers use one IC card for ID verification, loading/unloading bookings, and data tracking. This simplifies processes and reduces human error.
Digital Platform Solution
Amid digital transformation, this platform covers six core modules: loading business management, loading monitoring, metering management, smart warehouse operations, digital twins, and energy management. It supports remote deployment and expansion. For example, digital twin tech creates a 3D virtual model of warehouses to map real-time equipment status. The energy management module tracks consumption data to help enterprises cut energy use.

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ABB Robotics Debuts at 2025 World Robot Expo, Unveiling Future of Autonomous Multifunctional Robot Technology

• AI-powered autonomous multifunctional robots will reshape industrial automation: they can independently plan and execute various tasks
• Product demos outline technological evolution path, showcasing “smart and convenient” new experiences

.At the 10th World Robot Expo 2025, ABB Robotics presented the latest achievements of its autonomous multifunctional robots and shared its future vision. Zhang Jiafan, head of ABB Robotics’ China Research Center, delivered a keynote speech. He detailed the intelligent advancement path of industrial robots empowered by AI and ABB‘s outlook on next-generation technologies.
2.We are in a critical transition period for the development of AI and industrial robots. Over the past decade, we gave robots ‘eyes’ through 3D AI vision. We equipped them with ‘hands’ via advanced force control sensing and high-precision flexibility. And we granted them ‘mobility’ through autonomous navigation technology. Now, we are integrating these capabilities to a higher level,” Zhang said.
3.This is what we call the era of autonomous multifunctional robots—a new era of true versatility and autonomy. Robots can switch between different tasks in real time and smoothly without human intervention,” he added.
4.China is one of the world’s most innovative robot markets. Demand for automation is rising rapidly in high-growth sectors like electronics, consumer goods, and general industries,” noted Han Chen, ABB Group Senior Vice President and Head of Robotics China.
5.ABB has been in China for over 30 years. Through our ‘Lingyu Huazhang’ localization strategy, we deepen local R&D and production. This integrates global technical accumulation with Chinese scenario innovation to boost ‘China’s intelligent manufacturing’,” Han explained. “We will expand the application of autonomous multifunctional robots in China, helping enterprises upgrade efficiency and achieve intelligent transformation with customized solutions.”
At the expo, ABB set up three product demo zones:

1.OmniCore™ controller motion challenge unit: It pairs ABB‘s new OmniCore controller with three IRB 1300 robots. They handle fragile glass cups to show high-precision, high-speed motion—with path accuracy within 0.6mm and speed up to 1600mm/s. Compared to previous controllers, it boosts speed by 25% and cuts energy use by 20%, proving next-gen tech balances precision and speed.

2.Follow me” AI solution: Using AI algorithms and quick motion modeling, robots can record operators’ tool movements. They then convert these into their own programs for grinding tasks. This skips tedious traditional programming, enabling fast deployment—ideal for small-batch, multi-variety production and lowering automation barriers for SMEs.

3.PoWa collaborative robot demo: A new product under “Lingyu Huazhang”, it shows flexibility in welding and loading/unloading. It combines industrial-grade speed, excellent collaboration, and lightweight, compact design.

Marina Bill, Executive Director of the International Federation of Robotics and Head of ABB Robotics Global Sales & Commercial Operations, added: “The robot industry is undergoing AI-driven inclusive change. Advanced technologies make robots more adaptable and user-friendly, helping SMEs adopt automation. China is at the forefront. It is not only the world’s largest robot market but also a key driver of AI-robot integration. With government support for smart manufacturing, China is accelerating this integration—especially in electronics and new energy vehicles—pushing new intelligent automation to iterate quickly.”
——
ABB Robotics’ Shanghai mega-factory and R&D center, operational since 2022, reflects its vision for intelligent, flexible production and commitment to China’s advanced manufacturing. Over 90% of ABB robots sold in China are produced here. As one of the first multinationals to localize the entire value chain—R&D, manufacturing, sales, and service—in China, ABB supports clients via a network covering 22 cities.
ABB Robotics & Discrete Automation is a global leader in robotics and mechanical automation. It offers a full portfolio: robots, autonomous mobile robots, and automation solutions. Through in-house software design and integration, it creates greater value. It helps enterprises of all sizes in automotive, electronics, logistics, etc., enhance resilience, efficiency, and flexibility. It also paves the way for connected, collaborative future factories—leaner, cleaner, and better. The business has over 11,000 employees across 100+ locations in 53 countries.

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China’s Domestic Life Sciences Seek Lighthouse Breakthrough

AI and Strategic Partnerships Pave the Collaborative Path Forward

Global “Lighthouse Factory” recognition remains elusive for China’s domestic life sciences firms. Currently, all three Chinese life sciences Lighthouses belong to multinationals. Breaking this pattern requires overcoming major hurdles:

Key Challenges Include:

Navigating complex GMP/GxP regulations.

Managing intricate bioprocessing and sterile manufacturing.

Funding large-scale digital transformation.

Bridging the IT/OT/life sciences talent gap.

Three Forces Enable Progress:

Policy Acceleration:
China’s *Pharmaceutical Industry Digitalization Plan (2025-2030)* explicitly promotes AI across the value chain.

AI as the Essential Engine:
86% of new Lighthouse use cases utilize AI. Therefore, domestic firms must embed AI in core areas like visual inspection and predictive maintenance to demonstrate measurable impact (e.g., 30% energy reduction).

Lighthouse Ripple Effects:
Successful factories elevate entire ecosystems:

Boost R&D innovation through digital twins/AI.

Strengthen supply chain transparency and resilience.

Advance sustainability goals (e.g., Schneider’s Wuxi Sustainable Lighthouse).

Importantly, multinational successes in China (e.g., 82% productivity gains) provide local learning opportunities.

The Partner Imperative:
Experienced enablers like Schneider Electric accelerate the journey:

Dual Expertise: Operates 7 global Lighthouses while deeply understanding life sciences compliance.

End-to-End Guidance: Delivers strategy planning, technology integration (BMS/MES/AI), and Lighthouse application support.

Value-First Approach: Focuses on solving specific pain points – like cutting defect rates or shortening delivery times – rather than technology overload.

Consequently, collaboration is vital. Through strategic AI adoption, policy alignment, and expert partnerships, China’s domestic life sciences sector is poised to illuminate its own Lighthouse success stories, driving industry-wide advancement.

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Schneider Electric: AI Industrialization Demands Ecosystem Synergy

When an alarm blared at 6 a.m. in a Shanghai waste-to-energy plant—signaling critical furnace overheating—an AI vision system took autonomous action. Within minutes, it stabilized combustion by auto-adjusting fuel and airflow. This intelligent control solution, co-developed by Schneider Electric and partners, integrates machine vision with real-time optimization algorithms for precision industrial automation.

“AI industrialization has entered an ecosystem-driven era,” declared Yi Xiong, SVP of Schneider Electric China. “Isolated technologies cannot bridge the industrialization gap when AI moves from labs to boiler rooms.” He framed scaling as a triple relay race:

  1. Technology Integration: Full-stack capabilities require collaboration. For example, their waste-plant AI merges computer vision, optimization algorithms, and control systems—beyond any single company’s scope.

  2. Scenario Expertise: Lacking mechanical insight, even advanced algorithms fail. In a wind-turbine project, 20 years of vibration analysis from partners enabled accurate bearing-failure models.

  3. Scaling Networks: Replicating pilot successes demands open platforms. Schneider’s “Go Green” initiative has scaled an AI quality-inspection solution from its Wuxi factory to 12 manufacturers.

Three Engines for Ecosystem Competitiveness
Schneider’s ecosystem strategy rests on:

  • Open Culture: Internal “Impact” values break silos. In 2024, logistics teams shared predictive delay models with production units.

  • Technical Leadership: 200% AI patent growth in three years; 99.2% accuracy in industrial visual recognition anchors partnerships.

  • Hybrid Talent: “Digital Citizen” program trains engineers mastering both Modbus protocols and Python. 500 OT-AI experts will be certified by 2025.

Ecosystem in Motion
Vertical Depth:

  • “Go Green” with MIIT yielded 40+ co-innovations, including an AI energy optimizer cutting power use by 12% at 30 plants.

  • Joint lab with NVIDIA developed smart cabinets reducing GPU cluster energy by 15%.

Horizontal Expansion:

  • World’s first hydrogen-equipment digital twin with Zhejiang Hydrogen Center slashes electrolyzer fault-response time by 90%.

  • Open-source knowledge graphs help SMEs reduce manual data labeling by 80%.

Tangible outcomes include two “Lighthouse Factories”: Wuxi boosted product yield to 99.98% via AI process optimization, while Shanghai improved logistics efficiency by 40%. Concurrently, the “AI for GREEN” report warns that computing power’s energy demands require industry-wide collaboration.

“Ecosystem synergy is a marathon,” Xiong concluded. At WAIC 2025 (July 26), Schneider will unveil an industrial AI “toolkit” co-created with partners, spanning predictive maintenance and energy optimization across 20 scenarios. “Passing the ecosystem baton is key to winning the last mile of AI industrialization.”

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